Lukens National Historic District
 
The Steel Making Process

>>Melters Roundtable video>>

Open Hearth Furnace
Ledger from 1890 Ledger from 1890 showing entry for first melting operations in the two new 30-ton Open Hearth buildings.
Open Hearth tap with slag impurities rising to top and filling the two smaller side ladles. Photo showing Open Hearth tap with slag impurities rising to top and filling the two smaller side ladles.
Open Hearth furnace tap and pour

This is another photo of an Open Hearth Steel Plant Casting Pit during furnace tap and pour.

circa 1910

Interior of Open Hearth shed

Interior of Open Hearth shed showing furnace doors in the background and molds in the foreground.

 

 

Top of Page

View of the interior of the Open Hearth building.

View of the interior of the Open Hearth building.

Electric Arc Furnace

Tapping the Electric Arc Furnace to fill the ladle. Tapping the Electric Arc Furnace to fill the ladle.
Charging bucket
This view is of the charging bucket opening its bottom, allowing the scrap to fill the D Furnace.
Control station for the charging bucket This is the view from the control station for the charging bucket in the background. The charging bucket can be seen doing its job of feeding the scrap to the furnace.
Taking a sample of the batch of steel

Here is one of the crew taking a sample of the batch of steel to examine its chemical properties.

Top of Page

Forklift inserting additives to the batch This view shows a "forklift" inserting additives to the batch to achieve the proper chemical composition to the specific grade of steel.
Removal of slag or impurities Here is a view of one of the crew assisting in the removal of slag or impurities from the batch.
The moment the furnace is being tapped.
This view shows the moment the furnace is being tapped.
Furnace in mid-pour This view dramatically shows the furnace in mid-pour. Notice how the furnace is tilted forward to allow the steel to flow out of the furnace into the ladle.
Electric Furnace in mid-tap
Here, we see the other side of the Electric Furnace in mid-tap.
The crew assisting the ladle in filling the molds

Here, the view shows the crew assisting the ladle in filling the molds. The steel from the furnace fills the ladle which, in turn, fills the molds.

Top of Page